UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C.  20549

FORM 10-Q

x

 

Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

 

 

 

 

For the quarterly period ended October 1, 2006

 

 

 

 

 

or

 

 

 

o

 

Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the transition period from              to

Commission file number 001-11499

WATTS WATER TECHNOLOGIES, INC.
(Exact name of registrant as specified in its charter)

Delaware

 

04-2916536

(State or other jurisdiction of incorporation or
organization)

 

(I.R.S. Employer Identification No.)

 

 

 

815 Chestnut Street, North Andover, MA

 

01845

(Address of principal executive offices)

 

(Zip Code)

 

Registrant’s telephone number, including area code: (978) 688-1811

(Former Name, Former Address and Former Fiscal year, if changed since last report.)

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.   Yes x   No o

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act.

Large Accelerated filer x   Accelerated filer o   Non-Accelerated filer o

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).   Yes o   No x

Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date.

Class

 

Outstanding at October 31, 2006

Class A Common Stock, $.10 par value

 

25,440,882

 

 

 

Class B Common Stock, $.10 par value

 

7,293,880

 

 




 

WATTS WATER TECHNOLOGIES, INC. AND SUBSIDIARIES

INDEX

Part I. Financial Information

 

Item 1. Financial Statements

 

Consolidated Balance Sheets at October 1, 2006 and December 31, 2005 (unaudited)

 

Consolidated Statements of Operations for the Third Quarters Ended October 1, 2006 and October 2, 2005 (unaudited)

 

Consolidated Statements of Operations for the Nine Months Ended October 1, 2006 and October 2, 2005 (unaudited)

 

Consolidated Statements of Cash Flows for the Nine Months Ended October 1, 2006 and October 2, 2005 (unaudited)

 

Notes to Consolidated Financial Statements

 

Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Item 3. Quantitative and Qualitative Disclosures About Market Risk

 

Item 4. Controls and Procedures

 

Part II. Other Information

 

Item 1. Legal Proceedings

 

Item 1A. Risk Factors

 

Item 6. Exhibits

 

Signatures

 

Exhibit Index

 

2




 

PART I. FINANCIAL INFORMATION

ITEM 1. Financial Statements

WATTS WATER TECHNOLOGIES, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(Amounts in thousands, except share information)
(Unaudited)

 

 

October 1,
2006

 

December 31,
2005

 

ASSETS

 

 

 

 

 

CURRENT ASSETS:

 

 

 

 

 

Cash and cash equivalents

 

$

116,621

 

$

45,758

 

Trade accounts receivable, less allowance for doubtful accounts of $10,733 at October 1, 2006 and $9,296 at December 31, 2005

 

237,707

 

177,364

 

Inventories, net:

 

 

 

 

 

Raw materials

 

102,152

 

84,087

 

Work in process

 

44,860

 

23,201

 

Finished goods

 

166,258

 

135,549

 

Total Inventories

 

313,270

 

242,837

 

Prepaid expenses and other assets

 

20,610

 

25,361

 

Deferred income taxes

 

37,303

 

27,540

 

Assets of discontinued operations

 

10,072

 

9,555

 

Total Current Assets

 

735,583

 

528,415

 

PROPERTY, PLANT AND EQUIPMENT:

 

 

 

 

 

Property, plant and equipment, at cost

 

383,992

 

328,812

 

Accumulated depreciation

 

(179,960

)

(163,813

)

Property, plant and equipment, net

 

204,032

 

164,999

 

OTHER ASSETS:

 

 

 

 

 

Goodwill

 

349,595

 

296,636

 

Other, net

 

145,824

 

110,920

 

TOTAL ASSETS

 

$

1,435,034

 

$

1,100,970

 

 

 

 

 

 

 

LIABILITIES AND STOCKHOLDERS’ EQUITY

 

 

 

 

 

CURRENT LIABILITIES:

 

 

 

 

 

Accounts payable

 

$

110,619

 

$

91,053

 

Accrued expenses and other liabilities

 

105,151

 

67,071

 

Accrued compensation and benefits

 

38,391

 

28,496

 

Current portion of long-term debt

 

7,616

 

13,635

 

Liabilities of discontinued operations

 

27,940

 

23,068

 

Total Current Liabilities

 

289,717

 

223,323

 

LONG-TERM DEBT, NET OF CURRENT PORTION

 

457,981

 

293,350

 

DEFERRED INCOME TAXES

 

42,611

 

24,803

 

OTHER NONCURRENT LIABILITIES

 

50,585

 

32,187

 

MINORITY INTEREST

 

7,559

 

7,831

 

 

 

 

 

 

 

STOCKHOLDERS’ EQUITY:

 

 

 

 

 

Preferred Stock, $.10 par value; 5,000,000 shares authorized; no shares issued or outstanding

 

 

 

Class A Common Stock, $.10 par value; 80,000,000 shares authorized; 1 vote per share; issued and outstanding: 25,440,882 shares at October 1, 2006 and 25,205,210 shares at December 31, 2005

 

2,544

 

2,521

 

Class B Common Stock, $.10 par value; 25,000,000 shares authorized; 10 votes per share; issued and outstanding: 7,293,880 shares at October 1, 2006 and 7,343,880 shares at December 31, 2005

 

729

 

734

 

Additional paid-in capital

 

146,829

 

142,694

 

Retained earnings

 

414,882

 

368,264

 

Accumulated other comprehensive income

 

21,597

 

5,263

 

Total Stockholders’ Equity

 

586,581

 

519,476

 

TOTAL LIABILITIES AND STOCKHOLDERS’ EQUITY

 

$

1,435,034

 

$

1,100,970

 

 

See accompanying notes to consolidated financial statements.

3




WATTS WATER TECHNOLOGIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(Amounts in thousands, except per share information)
(Unaudited)

 

 

Third Quarter Ended

 

 

 

October 1,
2006

 

October 2,
2005

 

Net sales

 

$

325,137

 

$

232,729

 

Cost of goods sold

 

213,218

 

152,916

 

GROSS PROFIT

 

111,919

 

79,813

 

Selling, general & administrative expenses

 

75,549

 

56,904

 

Restructuring and other charges

 

332

 

4

 

OPERATING INCOME

 

36,038

 

22,905

 

Other (income) expense:

 

 

 

 

 

Interest income

 

(1,150

)

(243

)

Interest expense

 

6,520

 

2,579

 

Minority interest

 

(273

)

106

 

Other

 

(560

)

(369

)

 

 

4,537

 

2,073

 

INCOME FROM CONTINUING OPERATIONS BEFORE INCOME TAXES

 

31,501

 

20,832

 

Provision for income taxes

 

10,177

 

7,393

 

INCOME FROM CONTINUING OPERATIONS

 

21,324

 

13,439

 

Loss from discontinued operations, net of taxes

 

(3,137

)

(71

)

NET INCOME

 

$

18,187

 

$

13,368

 

 

 

 

 

 

 

BASIC EPS

 

 

 

 

 

Income per share:

 

 

 

 

 

Continuing operations

 

$

.65

 

$

.41

 

Discontinued operations

 

(.10

)

 

NET INCOME

 

$

.56

 

$

.41

 

Weighted average number of shares

 

32,707

 

32,525

 

 

 

 

 

 

 

DILUTED EPS

 

 

 

 

 

Income per share:

 

 

 

 

 

Continuing operations

 

$

.65

 

$

.41

 

Discontinued operations

 

(.09

)

 

NET INCOME

 

$

.55

 

$

.40

 

Weighted average number of shares

 

33,051

 

33,062

 

 

 

 

 

 

 

Dividends per share

 

$

.09

 

$

.08

 

 

See accompanying notes to consolidated financial statements.

4




 

WATTS WATER TECHNOLOGIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(Amounts in thousands, except per share information)
(Unaudited)

 

 

Nine Months Ended

 

 

 

October 1,
2006

 

October 2,
2005

 

Net sales

 

$

900,262

 

$

679,939

 

Cost of goods sold

 

586,166

 

441,565

 

GROSS PROFIT

 

314,096

 

238,374

 

Selling, general & administrative expenses

 

218,399

 

169,496

 

Restructuring and other charges

 

(5,109

)

462

 

OPERATING INCOME

 

100,806

 

68,416

 

Other (income) expense:

 

 

 

 

 

Interest income

 

(2,459

)

(881

)

Interest expense

 

15,664

 

7,667

 

Minority interest

 

(131

)

243

 

Other

 

(1,946

)

(546

)

 

 

11,128

 

6,483

 

INCOME FROM CONTINUING OPERATIONS BEFORE INCOME TAXES

 

89,678

 

61,933

 

Provision for income taxes

 

30,724

 

22,109

 

INCOME FROM CONTINUING OPERATIONS

 

58,954

 

39,824

 

Loss from discontinued operations, net of taxes

 

(3,358

)

(185

)

NET INCOME

 

$

55,596

 

$

39,639

 

 

 

 

 

 

 

BASIC EPS

 

 

 

 

 

Income per share:

 

 

 

 

 

Continuing operations

 

$

1.81

 

$

1.23

 

Discontinued operations

 

(.10

)

(.01

)

NET INCOME

 

$

1.70

 

$

1.22

 

Weighted average number of shares

 

32,651

 

32,470

 

 

 

 

 

 

 

DILUTED EPS

 

 

 

 

 

Income per share:

 

 

 

 

 

Continuing operations

 

$

1.79

 

$

1.21

 

Discontinued operations

 

(.10

)

(.01

)

NET INCOME

 

$

1.68

 

$

1.20

 

Weighted average number of shares

 

33,027

 

33,006

 

 

 

 

 

 

 

Dividends per share

 

$

.27

 

$

.24

 

 

See accompanying notes to consolidated financial statements.

5




 

WATTS WATER TECHNOLOGIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Amounts in thousands)
(Unaudited)

 

 

Nine Months Ended

 

 

 

October 1,
2006

 

October 2,
2005

 

OPERATING ACTIVITIES

 

 

 

 

 

Income from continuing operations

 

$

58,954

 

$

39,824

 

Adjustments to reconcile net income from continuing operations to net cash provided by (used in) continuing operating activities:

 

 

 

 

 

Depreciation

 

20,123

 

18,238

 

Amortization

 

5,456

 

1,730

 

Stock-based compensation

 

2,077

 

 

Deferred income taxes

 

(8,041

)

(1,700

)

(Gain) loss on disposal of property, plant and equipment

 

(6,539

)

465

 

Other

 

(669

)

41

 

Changes in operating assets and liabilities, net of effects from business acquisitions and divestitures:

 

 

 

 

 

Accounts receivable

 

(29,879

)

(24,295

)

Inventories

 

(38,810

)

(21,287

)

Prepaid expenses and other assets

 

(3,180

)

(3,556

)

Accounts payable, accrued expenses and other liabilities

 

33,919

 

10,559

 

Net cash provided by operating activities

 

33,411

 

20,019

 

 

 

 

 

 

 

INVESTING ACTIVITIES

 

 

 

 

 

Additions to property, plant and equipment

 

(35,348

)

(13,816

)

Proceeds from the sale of property, plant and equipment

 

27,615

 

130

 

Proceeds from maturity of securities

 

 

26,600

 

Increase in other assets

 

(663

)

(221

)

Business acquisitions, net of cash acquired

 

(93,027

)

(46,846

)

Net cash used in investing activities

 

(101,423

)

(34,153

)

 

 

 

 

 

 

FINANCING ACTIVITIES

 

 

 

 

 

Proceeds from long-term borrowings

 

356,566

 

33,279

 

Payments of long-term debt

 

(206,962

)

(21,955

)

Proceeds from exercise of stock options

 

1,825

 

2,810

 

Tax benefit of options exercised

 

251

 

 

Debt issue costs

 

(2,377

)

 

Payment of capital lease

 

(3,876

)

 

Dividends

 

(8,977

)

(7,828

)

Net cash provided by financing activities

 

136,450

 

6,306

 

Effect of exchange rate changes on cash and cash equivalents

 

1,427

 

(316

)

Net cash provided by (used in) operating activities of discontinued operations

 

998

 

(893

)

INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS

 

70,863

 

(9,037

)

Cash and cash equivalents at beginning of period

 

45,758

 

65,913

 

CASH AND CASH EQUIVALENTS AT END OF PERIOD

 

$

116,621

 

$

56,876

 

 

 

 

 

 

 

NON CASH INVESTING AND FINANCING ACTIVITIES

 

 

 

 

 

Acquisition of businesses:

 

 

 

 

 

Fair value of assets acquired

 

$

158,707

 

$

53,568

 

Cash paid, net of cash acquired

 

(93,027

)

(46,846

)

Liabilities assumed

 

$

65,680

 

$

6,722

 

 

 

 

 

 

 

Acquisitions of fixed assets under capital lease

 

$

15,957

 

$

 

Retirement of variable rate demand bonds with cash collateral

 

$

8,900

 

$

 

 

 

 

 

 

 

CASH PAID FOR

 

 

 

 

 

Interest

 

$

10,989

 

$

5,187

 

Taxes

 

$

31,783

 

$

21,179

 

 

See accompanying notes to consolidated financial statements.

6




 

WATTS WATER TECHNOLOGIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)

1. Basis of Presentation

The accompanying unaudited consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X.  Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements.  In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included in Watts Water Technologies, Inc.’s Consolidated Balance Sheet as of October 1, 2006, its Consolidated Statements of Operations for the third quarter and nine months ended October 1, 2006 and the third quarter and nine months ended October 2, 2005, and its Consolidated Statements of Cash Flows for the nine months ended October 1, 2006 and the nine months ended October 2, 2005.

The balance sheet at December 31, 2005 has been derived from the audited financial statements at that date. The accounting policies followed by the Company are described in the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2005. The financial statements included in this report should be read in conjunction with the financial statements and notes included in the Annual Report on Form 10-K for the year ended December 31, 2005. Operating results for the interim period presented are not necessarily indicative of the results to be expected for the year ending December 31, 2006.

The Company operates on a 52-week fiscal year ending on December 31.  Any third quarter ended data contained in this Report on Form 10-Q reflects the results of operations for the 13-week period ended on the Sunday nearest September 30 of the respective year.

Certain amounts in fiscal year 2005 have been reclassified to permit comparison with the 2006 presentation. These reclassifications had no effect on reported results of operations or stockholders’ equity.

2. Accounting Policies

Estimates

The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.

Goodwill and Long-Lived Assets

The changes in the carrying amount of goodwill by geographic segment from December 31, 2005 to October 1, 2006 are as follows:

 

 

 

North
America

 

Europe

 

China

 

Total

 

 

 

(in thousands)

 

 

 

 

 

 

 

 

 

 

 

Carrying amount at the beginning of period

 

$

193,597

 

$

97,438

 

$

5,601

 

$

296,636

 

Goodwill acquired during the period

 

 

38,457

 

5,973

 

44,430

 

Adjustments to goodwill during the period

 

883

 

 

 

883

 

Effect of change in exchange rates used for translation

 

205

 

7,243

 

198

 

7,646

 

Carrying amount at end of period

 

$

194,685

 

$

143,138

 

$

11,772

 

$

349,595

 

 

Other intangible assets include the following and are presented in “Other Assets: Other, net”, in the October 1, 2006 Consolidated Balance Sheet:

 

 

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

 

 

(in thousands)

 

 

 

 

 

 

 

Patents

 

$

13,348

 

$

(5,096

)

Other

 

83,361

 

(9,728

)

Total amortizable intangibles

 

96,709

 

(14,824

)

Intangible assets not subject to amortization

 

51,458

 

 

Total

 

$

148,167

 

$

(14,824

)

 

7




 

Aggregate amortization expense for amortized other intangible assets for the third quarters of 2006 and 2005 was $2,261,000 and $693,000, respectively, and for the nine-month periods of 2006 and 2005 was $5,456,000 and $1,730,000, respectively. Additionally, future amortization expense on other intangible assets will be approximately $2,365,000 for the remainder of 2006, $9,081,000 for 2007, $8,011,000 for 2008, $7,723,000 for 2009 and $7,689,000 for 2010.  Amortization expense is calculated on a straight-line basis over the estimated useful lives of the intangible assets. The weighted-average remaining life of total amortizable intangibles is 12.4 years. Patents and other amortizable intangibles have weighted-average remaining lives of 11.0 years and 12.6 years, respectively.  Other amortizable intangibles primarily include customer relationships and non-compete agreements. Intangible assets not subject to amortization primarily include trademarks and unpatented technology.

Stock-Based Compensation

The Company maintains four stock incentive plans under which key employees and outside directors have been granted outstanding incentive stock options (ISOs) and nonqualified stock options (NSOs) to purchase the Company’s Class A Common Stock. Only one plan, the 2004 Stock Incentive Plan, is currently available for the grant of new equity awards. Stock options granted under prior plans became exercisable over a five-year period at the rate of 20% per year and expire ten years after the date of grant. Under the 2004 Stock Incentive Plan, options become exercisable over a four -year period at the rate of 25% per year and expire ten years after the grant date. ISOs and NSOs granted under the plans may have exercise prices of not less than 100% and 50% of the fair market value of the common stock on the date of grant, respectively. The Company’s current practice is to issue all options at fair market value on the grant date.

The Company has also granted shares of restricted stock to key employees and non-employee members of the Company’s Board of Directors under the 2004 Stock Incentive Plan, which vest over three years. The restricted stock awards are amortized to expense on a straight-line basis over the vesting period.

The Company also has a Management Stock Purchase Plan that allows for the purchase of Restricted Stock Units (RSUs) by key employees of up to an aggregate of 1,000,000 shares of Class A Common Stock at 67% of the fair market value on the date of grant. RSUs vest annually over a three-year period from the date of grant.

A more detailed description of each of these stock and stock option plans can be found in Note 13 of Notes to Consolidated Financial Statements in our Annual Report on Form 10-K for the year ended December 31, 2005.

Effective January 1, 2006, the Company adopted Financial Accounting Standards Board Statement No. 123R, “Share-Based Payment”(FAS 123R) utilizing the “modified prospective” method as described in FAS 123R. Under the “modified prospective” method, compensation cost is recognized for all share-based payments granted after the effective date and for all unvested awards granted prior to the effective date. In accordance with FAS 123R, prior period amounts were not restated. FAS 123R also requires the tax benefits associated with these share-based payments to be classified as financing activities in the Statements of Consolidated Cash Flows, rather than as operating cash flows as required under previous regulations. At October 1, 2006, the Company had three stock-based compensation plans with total unrecognized compensation costs related to unvested stock-based compensation arrangements of approximately $8,164,000 and a total weighted average remaining term of 2.3 years.  For the third quarter and first nine months of 2006, the Company recognized compensation costs related to stock-based programs of approximately $862,000 and $2,077,000, respectively, in selling, general and administrative expenses. The Company recorded approximately $30,000 of tax benefit during the third quarter and first nine months of 2006 for the compensation expense relating to its stock options. For the third quarter and nine months ended October 1, 2006, the Company recorded approximately $173,000 and $404,000 of tax benefit for its other stock-based plans. The recognition of total stock-based compensation expense impacted both basic net income per common share and diluted net income per common share by $0.02 during the third quarter. For the nine months ended October 1, 2006, the recognition of total stock-based compensation expense impacted both basic net income per common share and diluted net income per common share by $0.05.

Prior to the effective date, the stock-based compensation plans were accounted for under Accounting Principles Board Opinion (APB) No. 25, “Accounting for Stock Issued to Employees,” and related interpretations. Pro-forma information regarding the impact of total stock-based compensation on net income and income per share for prior periods is required by FAS 123R.

Such pro-forma information, determined as if the Company had accounted for its employee stock options and RSUs under the fair value method to measure stock-based compensation as required under the disclosure provisions of Financial Accounting Standards Board Statement No. 123, “Accounting for Stock-Based Compensation (FAS 123) as amended by Financial Accounting Standards Board Statement No. 148 “Accounting for Stock-Based Compensation Transition and Disclosure” (FAS 148) during the third quarter  and nine months ended October 2, 2005, is illustrated in the following tables:

8




 

 

 

Third Quarter Ended

 

 

 

October 2, 2005

 

 

 

(amounts in thousands, except
per share information)

 

Net income, as reported

 

$

13,368

 

Add: Stock-based employee compensation expense from the Management Stock Purchase Plan included in reported net income, net of tax

 

117

 

Deduct: Stock-based employee compensation expense determined under the fair value method, net of tax:

 

 

 

Restricted stock units (Management Stock Purchase Plan)

 

(159

)

Employee stock options

 

(427

)

Pro-forma net income

 

$

12,899

 

 

 

 

 

Earnings per share:

 

 

 

Basic-as reported

 

$

.41

 

Basic-pro-forma

 

$

.40

 

Diluted-as reported

 

$

.40

 

Diluted-pro-forma

 

$

.39

 

 

 

 

 

Nine Months Ended

 

 

 

October 2, 2005

 

 

 

(amounts in thousands,
except per share information)

 

Net income, as reported

 

$

39,639

 

Add: Stock-based employee compensation expense from the Management Stock Purchase Plan included in reported net income, net of tax

 

433

 

Deduct: Stock-based employee compensation expense determined under the fair value method, net of tax:

 

 

 

Restricted stock units (Management Stock Purchase Plan)

 

(477

)

Employee stock options

 

(597

)

Pro-forma net income

 

$

38,998

 

 

 

 

 

Earnings per share:

 

 

 

Basic-as reported

 

$

1.22

 

Basic-pro-forma

 

$

1.20

 

Diluted-as reported

 

$

1.20

 

Diluted-pro-forma

 

$

1.17

 

 

The fair value of each option granted under the 2004 Stock Incentive Plan is estimated on the date of grant, using the Black-Scholes-Merton Model, based on the following weighted average assumptions for the first nine months of 2006 and 2005:

 

 

Nine months Ended

 

 

 

October 1,
2006

 

October 2,
2005

 

 

 

 

 

 

 

Expected life (years)

 

5.8

 

5.8

 

Risk-free interest rate

 

4.9

%

4.0

%

Volatility

 

35.9

%

36.2

%

Dividend yield

 

1.0

%

1.0

%

 

There were 163,500 and 260,000 options issued under the 2004 Stock Incentive Plan in the third quarters of 2006 and 2005, respectively.

The fair value of each share issued under the Management Stock Purchase Plan is estimated on the date of grant, using the Black-Scholes-Merton Model, based on the following weighted average assumptions for the first nine months of 2006 and 2005:

 

 

Nine months Ended

 

 

 

October 1,
2006

 

October 2,
2005

 

 

 

 

 

 

 

Expected life (years)

 

3.0

 

3.0

 

Risk-free interest rate

 

4.5

%

3.4

%

Volatility

 

25.7

%

26.0

%

Dividend yield

 

1.5

%

1.4

%

 

9




 

There were 87,125 and 120,036 RSUs issued under the Management Stock Purchase Plan in the first quarters of 2006 and 2005, respectively. There were no RSUs issued in the second and third quarters of 2006 or 2005.

The risk-free interest rate is based upon the U.S. Treasury yield curve at the time of grant for the respective expected life of the option. The expected life (estimated period of time outstanding) of options and volatility were calculated using historical data. The expected dividend yield of stock is the Company’s best estimate of the expected future dividend yield. The Company applied an estimated forfeiture rate of 15% for its stock options and 10% for its RSUs. These rates were calculated based upon historical activity and are an estimate of granted shares not expected to vest. If actual forfeitures differ from the expected rates, the Company may be required to make additional adjustments to compensation expense in future periods.

The above assumptions were used to determine the weighted average grant-date fair value of stock options of $13.50 and $11.54 during the first nine months of 2006 and 2005, respectively. Also, the weighted average grant-date fair values of RSUs granted were $13.60 and $12.41 during the first nine months of 2006 and 2005, respectively.

The Company distributed dividends of  $0.09 and $0.27 per share for the third quarter and first nine months of 2006, respectively, and $0.08 and $0.24 per share for the third quarter and first nine months of 2005, respectively, on the Company’s Class A Common Stock and Class B Common Stock.

2004 Stock Incentive Plan

For a description of the 2004 Stock Incentive Plan’s terms, see Note 13 to the Consolidated Financial Statements in the Company’s Annual Report on Form 10-K for the year ended December 31, 2005.

There were 163,500 options issued during the first nine months of 2006 under the 2004 Stock Incentive Plan.  At October 1, 2006, there were 1,191,896 options granted and outstanding to certain officers and key employees. There were 2,000 options forfeited during the first nine months of 2006. Total unrecognized compensation cost related to the unvested stock options was approximately $4,621,000 at October 1, 2006, and is being amortized on a straight-line basis over a five or four-year vesting period. For the third quarter and first nine months of 2006, the Company recognized compensation cost of  $407,000 and $1,012,000, respectively, in selling, general and administrative expenses.

A summary of the Company’s stock option activity and related information for the first nine months of 2006 is shown in the following table:

 

 

 

As of October 1, 2006

 

 

 

Options

 

Weighted
Average
Exercise Price

 

Aggregate
Intrinsic
Value

 

 

 

(options in thousands)

 

Outstanding at beginning of period

 

1,089

 

$

21.70

 

 

 

Granted

 

164

 

35.20

 

 

 

Cancelled

 

(2

)

32.07

 

 

 

Exercised

 

(59

)

17.41

 

 

 

Outstanding at end of period

 

1,192

 

$

23.75

 

$

8.01

 

Exercisable at end of period

 

586

 

$

18.88

 

$

12.88

 

 

As of October 1, 2006, the aggregate intrinsic values of outstanding and exercisable options were approximately $9,547,000 and $7,548,000, respectively, representing the total pre-tax intrinsic value, based on the Company’s closing Class A common stock price of $31.76 as of October 1, 2006, which would have been received by the option holders had all option holders exercised their options as of that date. The total intrinsic value of options exercised for the first nine months of 2006 was approximately $1,106,000. Upon exercise of options, the Company issues shares of Class A common stock.

The following table summarizes information about options outstanding at October 1, 2006:

 

 

 

Options Outstanding

 

Options Exercisable

 

Range of Exercise Prices

 

 

 

Number
Outstanding

 

Weighted Average
Remaining Contractual
Life (years)

 

Weighted Average
Exercise
Price

 

Number
Exercisable

 

Weighted Average
Exercise
Price

 

 

 

(options in thousands)

 

$10.58

 

 

43

 

 

3.9

 

 

$

10.58

 

 

43

 

 

$

10.58

 

$11.75—$12.44

 

 

43

 

 

3.5

 

 

12.00

 

 

43

 

 

12.00

 

$15.40—$35.20

 

 

1,106

 

 

7.7

 

 

24.77

 

 

500

 

 

20.20

 

 

 

 

1,192

 

 

7.4

 

 

$

23.75

 

 

586

 

 

$

18.88

 

 

Additionally at October 1, 2006, there were 74,067 unvested shares of restricted stock outstanding that were granted to key employees and the non-employee members of the Company’s Board of Directors.  The Company issued 59,612 shares of restricted stock during the third quarter and first nine months ended October 1, 2006. At October 1, 2006, total unrecognized compensation cost related to unvested restricted stock was approximately $2,094,000, which is being amortized on a straight-line basis over the three-year

10




 

vesting period.  For the third quarter and first nine months ended October 1, 2006, the Company recognized compensation costs of $186,000 and $345,000, respectively, in selling, general and administrative expenses. The Company applied an estimated forfeiture rate of 10% for restricted stock issued to key employees. The aggregate intrinsic value of restricted stock granted and outstanding approximated $2,352,000 representing the total pre-tax intrinsic value based on the Company’s closing Class A common stock price of $31.76 as of October 1, 2006.

Management Stock Purchase Plan

For a description of the Management Stock Purchase Plan terms, see Note 13 to the Consolidated Financial Statements in the Company’s Annual Report on Form 10-K for the year ended December 31, 2005.

There were 87,125 RSUs issued during the first nine months of 2006 with an aggregate grant-date fair value approximating $1,185,000.  At October 1, 2006, there were 346,687 RSUs granted and outstanding to certain officers and key employees. There were no RSUs forfeited during the first nine months of 2006. Total unrecognized compensation cost related to unvested RSUs was approximately $1,449,000 at October 1, 2006, and is being amortized on a straight-line basis over a three-year vesting period. For the third quarter and first nine months of 2006 the Company recognized compensation cost of $269,000 and $720,000, respectively, in selling, general and administrative expenses.

A summary of the Company’s RSUs activity and related information for the first nine months of 2006 is shown in the following table:

 

 

 

As of October 1, 2006

 

 

 

RSUs

 

Weighted
Average
Purchase Price

 

Aggregate
Intrinsic
Value

 

 

 

(RSUs in thousands)

 

Outstanding at beginning of period

 

328

 

$

16.02

 

 

 

Granted

 

87

 

23.34

 

 

 

Settled

 

(68

)

10.20

 

 

 

Outstanding at end of period

 

347

 

$

19.00

 

$

12.76

 

Vested at end of period

 

148

 

$

15.64

 

$

16.12

 

 

As of October 1, 2006, the aggregate intrinsic values of outstanding and vested RSUs were approximately $4,424,000 and $2,384,000, respectively, representing the total pre-tax intrinsic value, based on the Company’s closing Class A common stock price of $31.76 as of October 1, 2006, which would have been received by the RSUs holders had all RSUs settled as of that date. The total intrinsic value of RSUs settled for the first nine months of 2006 was approximately $1,745,000. Upon settlement of RSUs, the Company issues shares of Class A common stock.

The following table summarizes information about RSUs outstanding at October 1, 2006:

 

 

 

RSUs Outstanding

 

RSUs Vested

 

Range of Purchase Prices

 

 

 

Number
Outstanding

 

Weighted Average
Remaining Contractual
Life (years)

 

Weighted Average
Purchase
Price

 

Number
Vested

 

Weighted Average
Purchase
Price

 

 

 

(RSUs in thousands)

 

$7.93—$8.34

 

 

12

 

 

 

 

$

8.13

 

 

12

 

 

$

8.13

 

$9.36—$9.54

 

 

5

 

 

 

 

9.47

 

 

5

 

 

9.47

 

$10.00—$12.30

 

 

23

 

 

 

 

10.66

 

 

23

 

 

10.66

 

$15.50—$23.34

 

 

307

 

 

1.4

 

 

20.22

 

 

108

 

 

17.84

 

 

 

 

347

 

 

1.4

 

 

$

19.00

 

 

148

 

 

$

15.64

 

 

Shipping and Handling

The Company’s shipping costs included in selling, general and administrative expense were $9,528,000 and $7,418,000 for the third quarter of 2006 and 2005, respectively, and were $27,270,000 and $20,423,000 for the first nine months of 2006 and 2005, respectively.

Research and Development

Research and development costs included in selling, general and administrative expense were $3,091,000 and $2,780,000 for the third quarters of 2006 and 2005, respectively, and were $9,400,000 and $8,688,000 for the first nine months of 2006 and 2005, respectively.

New Accounting Standards

In September 2006, the Securities and Exchange Commission issued Staff Accounting Bulletin No. 108, “Considering the Effects of Prior Year Misstatements When Quantifying Misstatements in Current Year Financial Statements” (SAB 108), which provides interpretive guidance on how the effects of the carryover or reversal of prior year misstatements should be considered in quantifying a current year misstatement. SAB 108 is effective for fiscal years ending after November 15, 2006.  The Company will adopt the

11




 

provisions of SAB 108 for its annual financial statements for fiscal year 2006.  The Company does not expect the impact of SAB 108 will be material to its consolidated financial statements.

In September 2006, the Financial Accounting Standards Board (FASB) issued FAS No. 158, “Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans—an amendment of FASB Statements No. 87, 88, 106, and 132(R),” (FAS 158) which requires an employer to: (a) recognize in its statement of financial position an asset for a plan’s overfunded status or a liability for a plan’s underfunded status; (b) measure a plan’s assets and its obligations that determine its funded status as of the end of the employer’s fiscal year; and (c) recognize changes in the funded status of a defined benefit postretirement plan in the year in which the changes occur. Those changes will be reported in other comprehensive income. The requirement to recognize the funded status of a benefit plan and the disclosure requirements are effective as of the end of the fiscal year ending after December 15, 2006 for companies with publicly traded equity securities. The requirement to measure plan assets and benefit obligations as of the date of the employer’s fiscal year-end statement of financial position is effective for fiscal years ending after December 15, 2008, although earlier adoption is permitted. As a result of the requirement to recognize the funded status of its benefit plans as of December 31, 2006, the Company expects to record an increase in its pension liability of approximately $8,000,000 and a decrease in stockholders’ equity of approximately $5,500,000, net of tax.

In September 2006, FASB issued FAS No. 157, “Fair Value Measurements,” (FAS 157) which defines fair value, establishes a framework for measuring fair value in generally accepted accounting principles and expands disclosures about fair value measurements. FAS 157 is effective for financial statements issued for fiscal years beginning after November 15, 2007 and interim periods within those fiscal years. Earlier application is encouraged provided that the reporting company has not yet issued financial statements for that fiscal year including financial statements for an interim period within that fiscal year. The Company does not expect the impact of FAS 157 will be material to its consolidated financial statements.

In July 2006, the FASB issued Financial Interpretation No. 48, “Accounting for Uncertainty in Income Taxes,” (FIN 48) which clarifies the accounting for uncertainty in income taxes recognized in the financial statements in accordance with SFAS No. 109, “Accounting for Income Taxes.” FIN 48 provides that a tax benefit from an uncertain tax position may be recognized when it is more likely than not that the position will be sustained upon examination, based on the technical merits. This interpretation also provides guidance on measurement, de-recognition, classification, interest and penalties, accounting in interim periods, disclosure and transition. FIN 48 will become effective for fiscal years beginning after December 15, 2006. The Company does not expect the impact of FIN 48 will be material to its consolidated financial statements.

In March 2006, the FASB issued Financial Accounting Standards Board Statement No. 156 “Accounting for Servicing of Financial Assets—an amendment of FASB Statement No. 140,” (FAS 156). FAS 156 amends FAS Statement No.140, “Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities,” with respect to the accounting for separately recognized servicing assets and servicing liabilities. FAS 156 addresses the recognition and measurement of separately recognized servicing assets and liabilities and provides an approach to simplify efforts to obtain hedge-like (offset) accounting. The Company is required to adopt the provisions of FAS 156 as of January 1, 2007, although earlier adoption is permitted. The Company does not expect the impact of FAS 156 will be material to its consolidated financial statements.

In February 2006, the FASB issued Financial Accounting Standards Board Statement No. 155 “Accounting for Certain Hybrid Financial Instruments—an amendment of FASB Statements No. 133 and 140” (FAS 155). FAS 155 amends FAS 133, “Accounting for Derivatives and Hedging Activities,” and FAS 140, “Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities,” and allows an entity to remeasure at fair value a hybrid financial instrument that contains an embedded derivative that otherwise would require bifurcation from the host, if the holder irrevocably elects to account for the whole instrument on a fair value basis. Subsequent changes in the fair value of the instrument would be recognized in earnings. The Company is required to adopt the provision of FAS 155 as of January 1, 2007, although earlier adoption is permitted. The Company does not expect the impact of FAS 155 will be material to its consolidated financial statements.

In May 2005, the FASB issued Financial Accounting Standards Board Statement No. 154, “Accounting Changes and Error Correction Replacement of APB Opinion No. 20 and FASB Statement No. 3” (FAS 154). FAS 154 replaces APB Opinion No. 20, “Accounting Changes” (APB 20), and FASB Statement No. 3, “Reporting Accounting Changes in Interim Financial Statements,” and changes the requirements for the accounting for and reporting of a change in accounting principle. APB 20 previously required that most voluntary changes in accounting principles be recognized by including in net income of the period of the change the cumulative effect of changing to the new accounting principle. FAS 154 requires retrospective application to prior periods’ financial statements of changes in accounting principle. FAS 154 defines retrospective application as the application of a different accounting principle to prior accounting periods as if that principle had always been used. FAS 154 also requires that a change in depreciation, amortization, or depletion method for long-lived, non-financial assets be accounted for as a change in accounting estimate affected by a change in accounting principle. The Company applied the provisions of this statement in January 2006 and the impact was not material to its consolidated financial statements.

In December 2004, the FASB issued Financial Accounting Standards Board Statement No. 153, “Exchanges of Nonmonetary Assets, an amendment of APB Opinion No. 29, Accounting for Nonmonetary Transactions” (FAS 153). The amendments made by FAS 153

12




 

are based on the principle that exchanges of nonmonetary assets should be measured based on the fair value of the assets exchanged. Further, the amendments eliminate the narrow exception for nonmonetary exchanges of similar productive assets and replace it with a broader exception for exchanges of nonmonetary assets that do not have commercial substance. Previously, Opinion No. 29 required that the accounting for an exchange of a productive asset for a similar productive asset or an equivalent interest in the same or similar productive asset should be based on the recorded amount of the asset relinquished. The statement is effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005. Earlier application is permitted for nonmonetary asset exchanges occurring in fiscal periods beginning after the date of issuance. The provisions of this statement were applied prospectively in January 2006 and the impact was not material to the Company’s consolidated financial statements.

In November 2004, the FASB issued Financial Accounting Standards Board Statement No. 151, “Inventory Costs” (FAS 151). FAS 151 amends the guidance in Accounting Research Bulletin No. 43, Chapter 4, “Inventory Pricing,” to clarify the accounting for inventory costs. The provisions of this statement are effective for fiscal years beginning after June 15, 2005. The Company applied the provisions of this statement in January 2006 and the impact was not material to its consolidated financial statements.

3. Discontinued Operations

In September 1996, the Company divested its Municipal Water Group businesses, which included Henry Pratt, James Jones Company and Edward Barber and Company Ltd.  Costs and expenses related to the Municipal Water Group for 2006 and 2005 primarily relate to legal and settlement costs associated with the James Jones Litigation, which is described in Part I, Item 1, “Product Liability, Environmental and Other Litigation Matters” of the Company’s Annual Report on Form 10-K for the year ended December 31, 2005 and Note 13 of Notes to Consolidated Financial Statements in this Form 10-Q.

Condensed operating statements and balance sheets for discontinued operations are summarized below:

 

 

 

Third Quarter Ended

 

 

 

October 1,
2006

 

October 2,
2005

 

 

 

(in thousands)

 

Cost and expenses- Municipal Water Group

 

$

(5,100

)

$

(115

)

Loss before income taxes

 

(5,100

)

(115

)

Income tax benefit

 

1,963

 

44

 

Loss from discontinued operations, net of taxes

 

$

(3,137

)

$

(71

)

 

 

 

Nine Months Ended

 

 

 

October 1,
2006

 

October 2,
2005

 

 

 

(in thousands)

 

Cost and expenses- Municipal Water Group

 

$

(5,459

)

$

(299

)

Loss before income taxes

 

(5,459

)

(299

)

Income tax benefit

 

2,101

 

114

 

Loss from discontinued operations, net of taxes

 

$

(3,358

)

$

(185

)

 

 

 

October 1,
2006

 

December 31,
2005

 

 

 

(in thousands)

 

Prepaid expenses and other assets

 

$640

 

$2,511

 

Deferred income taxes

 

9,432

 

7,044

 

Assets of discontinued operations

 

$

10,072

 

$

9,555

 

Accrued expenses and other liabilities

 

27,940

 

23,068

 

Liabilities of discontinued operations

 

$

27,940

 

$

23,068

 

 

The assets and liabilities at October 1, 2006 and December 31, 2005 primarily relate to the reserves for the James Jones Litigation.

4. Derivative Instruments

The Company uses foreign currency forward exchange contracts as an economic hedge to reduce the impact of currency fluctuations on certain anticipated intercompany purchase transactions that are expected to occur during the next twelve months and certain other foreign currency transactions. Realized and unrealized gains and losses on the contracts are recognized in other income/expense. These contracts do not subject the Company to significant market risk from exchange movement because they offset gains and losses on the related foreign currency denominated transactions. At October 1, 2006, the fair value of the contracts was a loss of approximately $63,000.

The Company occasionally uses commodity futures contracts to fix the price on a certain portion of certain raw materials used in the manufacturing process. At October 1, 2006 and October 2, 2005, the Company had no commodity contracts.

13




 

5. Restructuring and Other Charges

The Company continues to implement a plan to consolidate several of its manufacturing plants in Europe. At the same time it is expanding its manufacturing capacity in China and other low-cost areas of the world.  In the third quarter of 2006, the Company recorded pre-tax charge of approximately $1,281,000 compared to a pre-tax charge of $995,000 in the third quarter of 2005. Pre-tax costs of $949,000 and $991,000 were recorded in costs of goods sold in the third quarter of 2006 and 2005, respectively. Costs incurred for the third quarter of 2006 primarily included manufacturing severance costs related to the Company’s Chinese restructuring plan. Costs incurred for the third quarter of 2005 included accelerated depreciation for the closure of a U.S. manufacturing plant.  The Company recorded pre-tax charges of $332,000 and  $4,000 to restructuring and other charges in the third quarters of 2006 and 2005, respectively.  The costs incurred for the third quarter of 2006 and 2005 are primarily for severance costs related to the Company’s Chinese and European restructuring plans.

For the first nine months of 2006, the Company recorded pre-tax income of approximately $4,153,000 compared to a pre-tax charge of $2,167,000 for the first nine months of 2005. Pre-tax costs of $956,000 and $1,705,000 were recorded in costs of goods sold in the first nine months of 2006 and 2005, respectively. Costs incurred for the first nine months of 2006 primarily included manufacturing severance costs related to the Company’s Chinese restructuring plan. Costs incurred for the first nine months of 2005 included accelerated depreciation for the closure of a U.S. manufacturing plant.  The Company recorded income of $5,109,000 and a charge of $462,000 to restructuring and other charges in the first nine months of 2006 and 2005, respectively. In the second quarter of 2006, the Company recorded a gain of approximately $6,500,000 related to the sale of a building in Italy, which is partially offset by costs incurred for severance costs related to the Company’s Chinese and European restructuring plans.  The costs incurred for the first nine months of 2005 are primarily for severance costs related to Company’s European restructuring plans.

6. Earnings per Share

The following tables set forth the reconciliation of the calculation of earnings per share:

 

 

 

For the Third Quarter Ended October 1, 2006

 

 

 

Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

 

 

(amounts in thousands, except share and per share amounts)

 

Basic EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

21,324

 

32,707,343

 

$

.65

 

Loss from discontinued operations

 

(3,137

)

 

 

(.10

)

Net income

 

$

18,187

 

 

 

$

.56

 

Effect of dilutive securities

 

 

 

 

 

 

 

Common stock equivalents

 

 

 

343,327

 

 

 

Diluted EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

21,324

 

 

 

$

.65

 

Loss from discontinued operations

 

(3,137

)

 

 

(.09

)

Net income

 

$

18,187

 

33,050,670

 

$

.55

 

 

 

 

 

For the Third Quarter Ended October 2, 2005

 

 

 

Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

 

 

(amounts in thousands, except share and per share amounts)

 

Basic EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

13,439

 

32,525,422

 

$

.41

 

Loss from discontinued operations

 

(71

)

 

 

 

Net income

 

$

13,368

 

 

 

$

.41

 

Effect of dilutive securities

 

 

 

 

 

 

 

Common stock equivalents

 

 

 

536,578

 

 

 

Diluted EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

13,439

 

 

 

$

.41

 

Loss from discontinued operations

 

(71

)

 

 

 

Net income

 

$

13,368

 

33,062,000

 

$

.40

 

 

14




 

 

 

For the Nine Months Ended October 1, 2006

 

 

 

Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

 

 

(amounts in thousands, except share and per share amounts)

 

Basic EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

58,954

 

32,651,037

 

$

1.81

 

Loss from discontinued operations

 

(3,358

)

 

 

(.10

)

Net income

 

$

55,596

 

 

 

$

1.70

 

Effect of dilutive securities

 

 

 

 

 

 

 

Common stock equivalents

 

 

 

375,876

 

 

 

Diluted EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

58,954

 

 

 

$

1.79

 

Loss from discontinued operations

 

(3,358

)

 

 

(.10

)

Net income

 

$

55,596

 

33,026,913

 

$

1.68

 

 

 

 

 

For the Nine Months Ended October 2, 2005

 

 

 

Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

 

 

(amounts in thousands, except share and per share amounts)

 

Basic EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

39,824

 

32,469,951

 

$

1.23

 

Loss from discontinued operations

 

(185

)

 

 

(.01

)

Net income

 

$

39,639

 

 

 

$

1.22

 

Effect of dilutive securities

 

 

 

 

 

 

 

Common stock equivalents

 

 

 

536,328

 

 

 

Diluted EPS

 

 

 

 

 

 

 

Income from continuing operations

 

$

39,824

 

 

 

$

1.21

 

Loss from discontinued operations

 

(185

)

 

 

(.01

)

Net income

 

$

39,639

 

33,006,279

 

$

1.20

 

 

7. Segment Information

Under the criteria set forth in Financial Accounting Standards Board Statement No.131 “Disclosure about Segments of an Enterprise and Related Information”, the Company operates in three geographic segments: North America, Europe, and China. Each of these segments is managed separately and has separate financial results that are reviewed by the Company’s senior management. Sales by region are based upon location of the entity recording the sale. The accounting policies for each segment are the same as those described in the summary of significant accounting policies.

The following is a summary of our significant accounts and balances by segment, reconciled to our consolidated totals:

 

 

 

North
America

 

Europe

 

China

 

Corporate (*)

 

Consolidated

 

 

 

(in thousands)

 

As of and for the quarter ended October 1, 2006

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

211,769

 

$

101,437

 

$

11,931

 

$

 

$

325,137

 

Operating income (loss)

 

26,217

 

12,889

 

3,556

 

(6,624

)

36,038

 

Capital expenditures

 

2,413

 

2,424

 

719

 

 

5,556

 

Depreciation and amortization

 

4,482

 

3,038

 

1,161

 

 

8,681

 

 

 

 

 

 

 

 

 

 

 

 

 

As of and for the quarter ended October 2, 2005

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

160,029

 

$

65,554

 

$

7,146

 

$

 

$

232,729

 

Operating income (loss)

 

18,388

 

7,854

 

1,433

 

(4,770

)

22,905

 

Capital expenditures

 

1,972

 

1,748

 

758

 

 

4,478

 

Depreciation and amortization

 

3,568

 

2,282

 

892

 

 

6,742

 

 

15




 

As of and for the nine months ended October 1, 2006

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

616,584

 

$

257,553

 

$

26,125

 

$

 

$

900,262

 

Operating income (loss)

 

74,254

 

38,067

 

6,968

 

(18,483

)

100,806

 

Identifiable assets

 

825,958

 

489,338

 

119,738

 

 

1,435,034

 

Long-lived assets

 

97,224

 

78,864

 

27,944

 

 

204,032

 

Intangibles

 

77,979

 

46,203

 

9,161

 

 

133,343

 

Capital expenditures

 

8,849

 

24,716

 

1,783

 

 

35,348

 

Depreciation and amortization

 

13,289

 

8,553

 

3,737

 

 

25,579

 

 

As of and for the nine months ended October 2, 2005

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

464,622

 

$

195,624

 

$

19,693

 

$

 

$

679,939

 

Operating income (loss)

 

57,088

 

23,299

 

2,550

 

(14,521

)

68,416

 

Identifiable assets

 

551,498

 

308,481

 

93,539

 

 

953,518

 

Long-lived assets

 

73,243

 

46,674

 

25,923

 

 

145,840

 

Intangibles

 

32,596

 

13,304

 

2,680

 

 

48,580

 

Capital expenditures

 

7,535

 

4,194

 

2,087

 

 

13,816

 

Depreciation and amortization

 

10,180

 

6,513

 

3,275

 

 

19,968

 

 

*Corporate expenses are primarily for compensation expense, Sarbanes-Oxley compliance, professional fees, including legal and audit expenses, shareholder services and benefit administration costs. These costs are not allocated to the geographic segments as they are viewed as corporate functions that support all segments.

The above operating segments are presented on a basis consistent with the presentation included in the Company’s December 31, 2005 financial statements included in its Annual Report on Form 10-K.

The North American segment consists of U.S. net sales of $196,372,000 and $147,640,000 for the third quarters of 2006 and 2005, respectively, and $573,135,000 and $430,175,000 for the first nine months of 2006 and 2005, respectively. The North American segment also consists of U.S. long-lived assets of $90,278,000 and $68,304,000 at October 1, 2006 and October 2, 2005, respectively.

Intersegment sales for the quarter ended October 1, 2006 for North America, Europe and China were $1,510,000, $958,000 and $21,991,000, respectively.  Intersegment sales for the quarter ended October 2, 2005 for North America, Europe and China were $1,209,000, $1,072,000 and $13,677,000, respectively.

Intersegment sales for the first nine months ended October 1, 2006 for North America, Europe and China were $4,942,000, $2,188,000 and $54,379,000, respectively.  Intersegment sales for the first nine months ended October 2, 2005 for North America, Europe and China were $3,740,000, $4,054,000 and $35,534,000, respectively.

On April 4, 2006, the Company sold an operating facility in northern Italy to the local Italian government.  The net selling price of the land and building was approximately $9,200,000 resulting in a pre-tax gain of approximately $6,500,000 recognized in the second quarter of 2006.  Taxes associated with this gain of approximately $2,400,000 are due in installments over the next five years.  The Company then used the proceeds from sale of this facility plus additional bank financing to purchase another site, which was owned by the same governmental agency.  The purchase price for the new facility (land and building) was approximately $16,300,000.  Simultaneously, the Company entered into a 15-year sale and leaseback arrangement with a leasing company for the new facility’s building.  The sale- leaseback transaction resulted in proceeds to the Company of approximately $16,000,000, partially used to repay the bank financing.  There was no gain or loss recorded in connection with the sale-leaseback transaction.

 

16




 

8. Accumulated Other Comprehensive Income (Loss)

Accumulated other comprehensive income (loss) consists of the following:

 

 

Foreign
Currency
Translation and
Other

 

Pension
Adjustment

 

Accumulated Other
Comprehensive
Income (Loss)

 

 

 

(in thousands)

 

 

 

 

 

 

 

 

 

Balance December 31, 2005

 

$

13,090

 

$

(7,827

)

$

5,263

 

Change in period

 

4,611

 

 

4,611

 

Balance April 2, 2006

 

17,701

 

(7,827

)

9,874

 

Change in period

 

6,841

 

 

6,841

 

Balance July 2, 2006

 

$

24,542

 

$

(7,827

)

$

16,715

 

Change in period

 

4,882

 

 

4,882

 

Balance October 1, 2006

 

$

29,424

 

$

(7,827

)

$

21,597

 

 

 

 

 

 

 

 

 

Balance December 31, 2004

 

$

32,467

 

$

(5,849

)

$

26,618

 

Change in period

 

(6,885

)

 

(6,885

)

Balance April 3, 2005

 

25,582

 

(5,849

)

19,733

 

Change in period

 

(11,637

)

 

(11,637

)

Balance July 3, 2005

 

$

13,945

 

$

(5,849

)

$

8,096

 

Change in period

 

1,212

 

 

1,212

 

Balance October 2, 2005

 

$

15,157

 

$

(5,849

)

$

9,308

 

 

Accumulated other comprehensive income (loss) in the consolidated balance sheets as of October 1, 2006 and October 2, 2005 consists primarily of cumulative translation adjustments and minimum pension liability adjustments.  The Company’s total comprehensive income (loss) was as follows:

 

 

Third Quarter Ended

 

 

 

October 1 2006

 

October 2, 2005

 

 

 

(in thousands)

 

 

 

 

 

 

 

Net income

 

$

18,187

 

$

13,368

 

Foreign currency translation adjustments and other

 

4,882

 

1,212

 

Total comprehensive income

 

$

23,069

 

$

14,580

 

 

 

 

Nine Months Ended

 

 

 

October 1, 2006

 

October 2, 2005

 

 

 

(in thousands)

 

 

 

 

 

 

 

Net income

 

$

55,596

 

$

39,639

 

Foreign currency translation adjustments and other

 

16,334

 

(17,310

)

Total comprehensive income

 

$

71,930

 

$

22,329

 

 

9.   Acquisitions

On August 14, 2006, a wholly owned subsidiary of the Company acquired 100% of the outstanding stock of Black Teknigas, Limited (Teknigas) located in St. Neots, United Kingdom for approximately $8,700,000, which is net of cash acquired of approximately $300,000, plus assumed debt of approximately $1,087,000. The preliminary allocations for goodwill and intangible assets are approximately $4,186,000 and $3,718,000, respectively. The amount recorded as intangible assets is primarily for technology and customer relationships that have estimated useful lives ranging from 8 to 12 years and trade names with indefinite lives. Teknigas designs, develops and manufactures a range of gas control products and systems for combustion, industrial, medical, laboratory and specialty gas.

On June 7, 2006, a wholly owned subsidiary of the Company acquired 100% of the outstanding stock of Kim Olofsson Safe Corporation AB (KimSafe) located in Almhult, Sweden for approximately $5,700,000, which is net of cash acquired of approximately $2,900,000. The preliminary allocations for goodwill and intangible assets are approximately $1,627,000 and $3,532,000, respectively. The amount recorded as intangible assets is primarily for customer relationships that have estimated useful lives of 5 years and trade names with indefinite lives. KimSafe manufactures electronic controls for heat pump, solar and pellet heaters, which provide the ability to heat water using renewable energy.

17




 

On June 2, 2006, a wholly owned subsidiary of the Company acquired the assets and business of Calflex Manufacturing, Inc. (Calflex) located in Vernon, California and the stock of Ningbo Best Metal & Plastic Manufacturing Company, Ltd. (Ningbo) located in Ningbo, China for approximately $6,600,000.  The preliminary allocation for intangible assets is approximately $2,333,000. The amount recorded as intangible assets is primarily for customer relationships that have estimated useful lives of 12 years and trade names with indefinite lives. Calflex and Ningbo distribute and manufacture water connectors.

On May 19, 2006, a wholly owned subsidiary of the Company acquired 100% of the outstanding stock of ATS Expansion Group (ATS) located in Sorgues, Grenoble and Hautvilliers, France for approximately $62,000,000, which is net of cash acquired of approximately $5,600,000 plus assumed debt of approximately $14,100,000.  The preliminary allocations for goodwill and intangible assets are approximately $32,644,000 and $26,858,000, respectively. The amount recorded as intangible assets is primarily for customer relationships with estimated useful lives ranging from 8 to 10 years, patents with estimated useful lives ranging from 7 to 12 years and trade names with indefinite lives. ATS’ products include a broad range of fittings, valves and manifolds for water, gas and heating applications and stainless steel flexible hoses.

On April 26, 2006, a wholly owned subsidiary of the Company acquired the assets and business of Changsha Valve Works (Changsha) located in Changsha, China for approximately $8,500,000, of which approximately $600,000 remains to be paid subject to certain conditions being met. The preliminary allocations for goodwill and intangible assets are approximately $5,975,000 and $2,800,000, respectively. The amount recorded as intangible assets is primarily for non-compete agreements that have estimated useful lives of 10 years and customer order backlog with an estimated useful life of 1 year. Changsha is a leading manufacturer of large diameter hydraulic-actuated butterfly valves for thermo-power and hydro-power plants, water distribution projects and water works projects in China.

The purchase price allocations for the acquisitions noted above are preliminary pending the final determination of fair values of intangible assets and certain assumed assets and liabilities.

On April 5, 2006, a wholly owned subsidiary of the Company completed the planned increase of its ownership in Watts Stern Rubinetti, S.r.l. (Stern) from 85% to 100%. The price paid for this additional 15% interest was approximately $387,000.

10.  Debt

On April 27, 2006, the Company completed a private placement of $225,000,000 of 5.85% senior unsecured notes due April 2016 (the 2006 Note Purchase Agreement). The 2006 Note Purchase Agreement includes operational and financial covenants, with which the Company is required to comply, including, among others, maintenance of certain financial ratios and restrictions on additional indebtedness, liens and dispositions. Events of default under the 2006 Note Purchase Agreement include failure to comply with its financial and operational covenants, as well as bankruptcy and other insolvency events. The Company may, at its option, upon notice to the noteholders, prepay at any time all or part of the Notes in an amount not less than $1 million by paying the principal amount plus a make-whole amount, which is dependent upon the yield of respective U.S. Treasury Securities. The Company used the net proceeds from the private placement to repay $147,000,000 outstanding under its revolving credit facility. The balance of the net proceeds will be used to finance future acquisitions and for general corporate purposes. As of October 1, 2006, the Company was in compliance with all covenants related to the 2006 Note Purchase Agreement. The payment of interest on the senior unsecured notes is due semi-annually on April 30th and October 30th of each year. Additionally, the Company amended its 2003 Note Purchase Agreement to reflect the existence of the subsidiary guarantors and to substantially conform certain provisions of the 2003 Note Purchase Agreement to the 2006 Note Purchase Agreement.

On April 27, 2006, the Company amended and restated its unsecured revolving credit facility with a syndicate of banks (as amended, the revolving credit facility). The revolving credit facility provides for multi-currency unsecured borrowings and stand-by letters of credit of up to $350,000,000 and expires in April 2011. Borrowings outstanding under the revolving credit facility bear interest at a fluctuating rate per annum equal to an applicable percentage equal to (i) in the case of Eurocurrency rate loans, the British Bankers Association LIBOR rate plus an applicable percentage of 0.60%, which is determined by reference to the Company’s consolidated leverage ratio and debt rating, or (ii) in the case of base rate loans and swing line loans, the higher of (a) the federal funds rate plus 0.5% and (b) the rate of interest in effect for such day as announced by Bank of America, N.A. as its “prime rate.” For first nine months of 2006, the average interest rate under the revolving credit facility for euro-based borrowings was approximately 3.3%. The revolving credit facility includes operational and financial covenants customary for facilities of this type, including, among others, restrictions on additional indebtedness, liens and investments and maintenance of certain leverage ratios. As of October 1, 2006, the Company was in compliance with all covenants related to the revolving credit facility; had $210,069,000 of unused and potentially available credit under the revolving credit facility; had no U.S dollar denominated debt and $107,290,000 of euro-based borrowings outstanding on its revolving credit facility; and had $32,641,000 for stand-by letters of credit outstanding on its revolving credit facility.

Effective July 1, 2005, the Company entered into a three-year interest rate swap with a counter party for a notional amount of €25,000,000, which is outstanding under the revolving credit facility.  The Company swapped three-month EURIBOR plus 0.6% for a fixed rate of 3.02%. At October 1, 2006, the fair value of the swap was approximately $673,000, which was recorded as a reduction of

18




 

interest expense in the first nine months of 2006. The Company recorded an increase in interest expense of $120,000 in the third quarter of 2006 for changes in the fair value of the interest rate swap. The swap was terminated on October 3, 2006.

On December 28, 2005, the date of closing of the Dormont Manufacturing Company (Dormont) acquisition, Dormont had long-term debt outstanding of $8,900,000 in the form of two series of taxable variable rate demand bonds (1998 Series with $1,500,000 outstanding and the 2000 Series with $7,400,000 outstanding) which, due to the provisions of the trust agreements, could only be redeemed at dates subsequent to the closing.  Each of these bonds was secured by a letter of credit from a bank, which maintained a security interest in the assets of Dormont.  As a condition of the purchase and to gain the bank’s consent to the sale of Dormont to the Company, Dormont’s former owners were required to establish a cash collateral account for the bonds in an amount equal to the potential obligation of Dormont to the bank under the letter of credit reimbursement agreements. The entire obligation under the bonds approximated $9,096,000, which represented the $8,900,000 in bond principal plus interest and related fees.  At closing, a portion of the Dormont purchase price was placed in a cash collateral account as a guarantee of payment.  The Company recorded this escrow deposit in prepaid expenses and other assets at December 31, 2005. The 1998 series bonds were repaid in full on January 17, 2006 and the 2000 series bonds were repaid in full on February 1, 2006 by the former owners using the cash collateral account.

11.  Contingencies and Environmental Remediation

As disclosed in Part I, Item 1, “Product Liability, Environmental and Other Litigation Matters” of the Company’s Annual Report on Form 10-K for the year ended December 31, 2005, the Company is a party to litigation described as the James Jones Litigation.

12.  Employee Benefit Plans

The Company sponsors funded and unfunded defined benefit pension plans covering substantially all of its domestic employees. Benefits are based primarily on years of service and employees’ compensation. The funding policy of the Company for these plans is to contribute an annual amount that does not exceed the maximum amount that can be deducted for federal income tax purposes. The Company uses a September 30 measurement date for its plans.

The components of net periodic benefit cost are as follows:

 

 

Third Quarter Ended

 

 

 

October 1, 2006

 

October 2, 2005

 

 

 

(in thousands)

 

 

 

 

 

 

 

Service cost—benefits earned

 

$

887

 

$

715

 

Interest costs on benefits obligation

 

945

 

838

 

Estimated return on assets

 

(875

)

(797

)

Prior service cost amortization

 

71

 

60

 

Net loss amortization

 

303

 

216

 

Net periodic benefit cost

 

$

1,331

 

$

1,032

 

 

 

 

Nine Months Ended

 

 

 

October 1, 2006

 

October 2, 2005

 

 

 

(in thousands)

 

 

 

 

 

 

 

Service cost—benefits earned

 

$

2,661

 

$

2,145

 

Interest costs on benefits obligation

 

2,835

 

2,514

 

Estimated return on assets

 

(2,625

)

(2,377

)

Prior service cost amortization

 

213

 

180

 

Net loss amortization

 

909

 

646

 

Net periodic benefit cost

 

$

3,993

 

$

3,108

 

 

Cash flows:

The information related to the Company’s pension funds cash flow is as follows:

 

 

Nine Months Ended

 

 

 

October 1, 2006

 

October 2, 2005

 

 

 

(in thousands)

 

 

 

 

 

 

 

Employer contributions

 

$

3,194

 

$

1,786

 

 

19




 

13.  Subsequent Event

In the insurance coverage portion of the James Jones Litigation, on October 20, 2006, the United States Court of Appeals for the Seventh Circuit affirmed that an arbitration panel could decide which deductible agreements between the Company and Zurich American Insurance Company (Zurich) would control Zurich’s reimbursement claim for defense costs paid in the James Jones case.  As a result of this development, the Company recorded a pre-tax charge of $5,000,000 to discontinued operations in the third quarter of 2006.

Item 2.  Management’s Discussion And Analysis Of Financial Condition And Results Of Operations

Overview

The following discussion and analysis are provided to increase understanding of, and should be read in conjunction with, the accompanying unaudited consolidated financial statements and notes.  In this quarterly report on Form 10-Q, references to “the Company,” “Watts,” “we,” “us” or “our” refer to Watts Water Technologies, Inc. and its consolidated subsidiaries.

We operate on a 52-week fiscal year ending on December 31.  Any third quarter ended data contained in this Report on Form 10-Q reflects the results of operations for the 13-week period ended on the Sunday nearest September 30 of the respective year.

We are a leading supplier of products used in the water quality, water conservation, water safety and water flow control markets in North America and Europe, with an emerging presence in China. For over 130 years, we have designed and manufactured products that promote the comfort and safety of people and the quality and conservation of water used in commercial and residential applications. We earn revenue and income almost exclusively from the sale of our products. Our principal product lines include:

·        backflow preventers for preventing contamination of potable water caused by reverse flow within water supply lines and fire protection systems;

·  a wide range of water pressure regulators for both commercial and residential applications;

·  water supply and drainage products for commercial and residential applications;

·  temperature and pressure relief valves for water heaters, boilers and associated systems;

·  point-of-use water filtration and reverse osmosis systems for both commercial and residential applications;

·  thermostatic mixing valves for tempering water in commercial and residential applications;

·        systems for under-floor radiant applications and hydraulic pump groups for gas boiler manufacturers and renewable energy applications, including solar heat pumps;

·        flexible stainless steel connectors for natural and liquid propane gas in commercial food service and residential applications; and

·        large diameter butterfly valves for use in China’s water infrastructure.

Our business is reported in three geographic segments, North America, Europe and China. We distribute our products through three primary distribution channels, wholesale, do-it-yourself (DIY) and original equipment manufacturers (OEMs). Interest rates have an indirect effect on the demand for our products due to the effect such rates have on the number of new residential and commercial construction starts and remodeling projects. All three of these activities have an impact on our levels of sales and earnings. An additional factor that has had an effect on our sales is fluctuation in foreign currencies, as a portion of our sales and certain portions of our costs, assets and liabilities are denominated in currencies other than the U.S. dollar.

We believe that the factors relating to our future growth include our ability to continue to make selective acquisitions, both in our core markets as well as new complementary markets, regulatory requirements relating to the quality and conservation of water, increased demand for clean water and continued enforcement of plumbing and building codes and a healthy economic environment. We have completed 30 acquisitions since divesting our industrial and oil and gas business in 1999. Our acquisition strategy focuses on businesses that manufacture preferred brand name products that address our themes of water quality, water conservation, water safety and water flow control and related complementary markets. We target businesses that will provide us with one or more of the following: an entry into new markets, an increase in shelf space with existing customers, a new or improved technology or an expansion of the breadth of our water quality, water conservation, water safety and water flow control products for the residential and commercial markets. In the first nine months of 2006, sales from acquisitions contributed approximately 21.1% to our total sales growth over the comparable period of 2005.

Products representing a majority of our sales are subject to regulatory standards and code enforcement, which typically require that these products meet stringent performance criteria. Together with our commissioned manufacturers’ representatives, we have

20




 

consistently advocated for the development and enforcement of such plumbing codes. We are focused on maintaining stringent quality control and testing procedures at each of our manufacturing facilities in order to manufacture products in compliance with code requirements and take advantage of the resulting demand for compliant products. We believe that the product development, product testing capability and investment in plant and equipment needed to manufacture products in compliance with code requirements, represent a barrier to entry for competitors. We believe there is an increasing demand among consumers for products to ensure water quality, which creates growth opportunities for our products.

We require substantial amounts of raw materials to produce our products, including bronze, brass, cast iron, steel and plastic, and substantially all of the raw materials we require are purchased from outside sources. We have experienced increases in the costs of certain raw materials, particularly copper. Bronze and brass are copper-based alloys. The spot price of copper has increased approximately 89% from September 30, 2005 to September 30, 2006, and approximately 57% from December 31, 2005 to October 26, 2006.

A risk we face is our ability to deal effectively with increases in raw material costs. We manage this risk by monitoring related market prices, working with our suppliers to achieve the maximum level of stability in their costs and related pricing, seeking alternative supply sources when necessary, implementing cost reduction programs and passing increases in costs to our customers, to the maximum extent possible, when they occur. Additionally from time to time we may use commodity futures contracts on a limited basis to manage this risk. We are not able to predict whether or for how long these cost increases will continue. If these cost increases continue and we are not able to reduce or eliminate the effect of the cost increases by reducing production costs or implementing price increases, our profit margins could decrease.

Another risk we face in all areas of our business is competition. We consider brand preference, engineering specifications, code requirements, price, technological expertise, delivery times and breadth of product offerings to be the primary competitive factors. As mentioned previously, we believe that the product development, product testing capability and investment in plant and equipment needed to manufacture products in compliance with code requirements, represent a barrier to entry for competitors. We are committed to maintaining our capital equipment at a level consistent with current technologies, and thus we expect to spend approximately $40,000,000 in 2006 (including approximately $18,000,000 related to the purchase and subsequent sale-leaseback of a building in Italy). We are committed to expanding our manufacturing capacity in lower cost countries such as China, Tunisia and Bulgaria. Manufacturing plant relocations and consolidations are an important part of our ongoing commitment to reduce production costs.

Acquisitions

On August 14, 2006, we acquired 100% of the outstanding stock of Black Teknigas, Limited (Teknigas) located in St. Neots, United Kingdom for approximately $8,700,000, which is net of cash acquired of approximately $300,000, plus assumed debt of approximately $1,087,000. The preliminary allocations for goodwill and intangible assets are approximately $4,186,000 and $3,718,000, respectively. The amount recorded as intangible assets is primarily for technology and customer relationships that have estimated useful lives ranging from 8 to 12 years and trade names with indefinite lives. Teknigas designs, develops and manufactures a range of gas control products and systems for combustion, industrial, medical, laboratory and specialty gas.

On June 7, 2006, we acquired 100% of the outstanding stock of Kim Olofsson Safe Corporation AB (KimSafe) located in Almhult, Sweden for approximately $5,700,000, which is net of cash acquired of approximately $2,900,000.  The preliminary allocations for goodwill and intangible assets are approximately $1,627,000 and $3,532,000, respectively. The amount recorded as intangible assets is primarily for customer relationships that have estimated useful lives of 5 years and trade names with indefinite lives.  KimSafe manufactures electronic controls for heat pump, solar and pellet heaters, which provide the ability to heat water using renewable energy.

On June 2, 2006, we acquired the assets and business of Calflex Manufacturing, Inc. (Calflex) located in Vernon, California and the stock of Ningbo Best Metal & Plastic Manufacturing, Ltd (Ningbo) located in Ningbo, China for approximately $6,600,000. The preliminary allocation for intangible assets is approximately $2,333,000. The amount recorded as intangible assets is primarily for customer relationships that have estimated useful lives of 12 years and trade names with indefinite lives. Calflex and Ningbo distribute and manufacture water connectors.

On May 19, 2006, we acquired 100% of the outstanding stock of ATS Expansion Group (ATS) located in Sorgues, Grenoble and Hautvilliers, France for approximately $62,000,000, which is net of cash acquired of approximately $5,600,000 plus assumed debt of approximately $14,100,000.  The preliminary allocations for goodwill and intangible assets are approximately $32,644,000 and $26,858,000, respectively. The amount recorded as intangible assets is primarily for customer relationships with estimated useful lives ranging from 8 to 10 years, patents with estimated useful lives from 7 to 12 years and trade names with indefinite lives. ATS’ products include a broad range of fittings, valves and manifolds for water, gas and heating applications and stainless steel flexible hoses.

On April 26, 2006, we acquired the assets and business of Changsha Valve Works (Changsha) located in Changsha, China for approximately $8,500,000 of which approximately $600,000 remains to be paid subject to certain conditions being met.  The preliminary allocations for goodwill and intangible assets are approximately $5,975,000 and $2,800,000, respectively. The amount recorded as intangible assets is primarily for non-compete agreements that have estimated useful lives of 10 years and customer order

21




 

backlog with an estimated useful life of 1 year.  Changsha is a leading manufacturer of large diameter hydraulic-actuated butterfly valves for thermo-power and hydro-power plants, water distribution projects and water works projects in China.

On April 5, 2006, we completed the planned increase of our ownership in Watts Stern Rubinetti, S.r.l. (Stern) from 85% to 100%. The price paid for this additional 15% interest was approximately $378,000.

On December 28, 2005, we acquired 100% of the stock of Dormont Manufacturing Company (Dormont) located in Export, Pennsylvania, for approximately $93,916,000 net of cash acquired of approximately $1,506,000. The preliminary allocations for goodwill and intangible assets are approximately $38,804,000 and $38,600,000, respectively. The amount recorded as intangible assets is primarily for customer relationships that have estimated 13-year lives and trade names with indefinite lives. Dormont provides flexible stainless steel connectors for natural and liquid propane gas. Dormont works with appliance OEM’s to provide internal component assemblies and private label gas connectors, which are sold under the OEM brand with the appliance in multiple leading retail chains. Dormont also supplies residential gas connectors through multiple trade channels and home improvement retailers. Dormont provides a core-plumbing product, which is complementary to our existing water product lines.

On December 2, 2005, we acquired 100% of the stock of Core Industries Inc. (Core) from SPX Corporation for approximately $46,192,000 in cash. Core consists of FEBCO, Mueller Steam Specialty and Polyjet Valves product lines. The preliminary allocations for goodwill and intangible assets are approximately $16,560,000 and $8,320,000, respectively. The amount recorded as intangible assets is primarily for trade names with indefinite lives and customer relationships that have estimated 12-year lives.  FEBCO is a manufacturer of backflow prevention valves and has a strong presence in both residential and commercial landscape irrigation. Mueller Steam Specialty allows us to expand into large diameter commercial strainers and check valves. Polyjet Valves offers a customized sleeve valve, which is used in severe service applications to provide precise flow and pressure control. We expect that this acquisition will allow us to offer a broader product line, improve operating efficiencies and provide better customer service.

On November 4, 2005, we acquired the assets of Flexflow Tubing LLP (Flexflow), located in Langley, British Columbia, Canada for approximately $6,220,000. The purchase agreement contains an earn-out provision to be calculated over a five-year period ending December 31, 2010.  Earn-out payments under the purchase agreement, if any, will not exceed $4,300,000 and will be treated as additional purchase price.  Flexflow manufactures pex tubing for potable and non-potable applications. The allocations for goodwill and intangible assets are approximately $3,195,000 and $868,000, respectively. The amount recorded as intangible assets is primarily for customer relationships that have estimated 12-year lives.  The acquisition of Flexflow is consistent with our strategy to increase our presence in the under floor radiant heating and potable water markets. This acquisition allows us to expand our presence in the market for flexible pex pipes for hot and cold-water transport.

On July 8, 2005, we acquired the water connector business of the Donald E. Savard Company  (Savard) in an asset purchase transaction for approximately $3,680,000.  The allocations for goodwill and intangible assets are approximately $1,350,000 and $1,750,000, respectively. The amount recorded as intangible assets is primarily for trade names with indefinite lives and customer relationships that have 14-year lives.  The acquisition of the water connector business of Savard is consistent with our theme of water safety and control. This acquisition allows us to expand our presence in one of our leading product lines with a brand name that is well known to the plumbing wholesale market.

On July 5, 2005, we acquired 100% of the outstanding stock of Microflex N.V. (Microflex) located in Rotselaar, Belgium for approximately $14,900,000 net of cash acquired of approximately $875,000.  The allocations for goodwill and intangible assets are approximately $6,507,000 and $5,315,000, respectively.  The amount recorded as intangible assets is primarily for customer relationships that have 7-year lives and trade names that have indefinite lives.  Microflex produces and distributes flexible, pre-insulated, pex pipes for hot and cold-water transport, as well as a range of accessory products including couplings, caps, and insulation kits to the HVAC and water protection markets.

On June 20, 2005, we acquired the water softener business of Alamo Water Refiners, Inc. (Alamo) located in San Antonio, Texas in an asset purchase transaction for approximately $5,100,000.  The allocation for intangible assets is approximately $285,000 and is primarily for the trade name with an indefinite life. There was no allocation to goodwill. The water softener products of Alamo are consistent with our theme of water quality and provide many synergistic opportunities when utilized in conjunction with our existing water filtration and water quality businesses. The acquisition of Alamo also expands our distribution presence into the southwestern U.S. markets.

On May 11, 2005, we acquired 100% of the outstanding stock of Electro Controls Ltd. (Electro Controls) located in Hounslow, United Kingdom for approximately $11,737,000 net of cash acquired of approximately $5,014,000.  The allocations for goodwill and intangible assets are approximately $5,788,000 and $315,000, respectively. The amount recorded as intangible assets is primarily for trade names that have indefinite lives. Electro Controls designs and assembles a range of electrical controls for the HVAC market, with sales primarily in the United Kingdom.

On January 5, 2005, we acquired 100% of the outstanding stock of HF Scientific, Inc. (HF) located in Fort Myers, Florida for approximately $7,260,000 in cash plus $800,000 in assumed debt.  The allocations for goodwill and intangible assets are approximately $4,178,000 and $2,660,000, respectively. The amount recorded as intangible assets is primarily for customer relationships that have 15-year lives and trade names that have indefinite lives.   HF manufactures and distributes a line of instrumentation equipment, test kits and chemical reagents used for monitoring water quality in a variety of applications.

22




 

On January 4, 2005, we acquired substantially all of the assets of Sea Tech, Inc. (Sea Tech) located in Wilmington, North Carolina for approximately $10,100,000 in cash. The purchase agreement contains an earn-out provision to be calculated on a cumulative basis over a three-year period ending December 31, 2007.  Payments under the agreement, if any, will not exceed $5,000,000 and will be treated as additional purchase price. The allocations for goodwill and intangible assets are approximately $6,505,000 and $3,033,000, respectively. The amount recorded as intangible assets is primarily for customer relationships that have 15-year lives and trade names that have indefinite lives.  Sea Tech provides cost-effective solutions for fluidic connection needs. Sea Tech offers a wide range of standard and custom quick connect fittings, valves and manifolds and pex tubing designed to address specific customer requirements.

Results of Operations

Third Quarter Ended October 1, 2006 Compared to Third Quarter Ended October 2, 2005

Net Sales.  Our business is reported in three geographic segments: North America, Europe and China. Our net sales in each of these segments for each of the third quarters ended 2006 and 2005 were as follows:

 

 

Third quarter Ended
October 1, 2006

 

Third quarter Ended
October 2, 2005

 

 

 

% Change to
Consolidated

 

 

 

Net Sales

 

% Sales

 

Net Sales

 

% Sales

 

Change

 

Net Sales

 

 

 

(dollars in thousands)

 

North America

 

$

211,769

 

65.1

%

$

160,029

 

68.7

%

$

51,740

 

22.2

%

Europe

 

101,437

 

31.2

 

65,554

 

28.2

 

35,883

 

15.4

 

China

 

11,931

 

3.7

 

7,146

 

3.1

 

4,785

 

2.1

 

Total

 

$

325,137

 

100

%

$

232,729

 

100

%

$

92,408

 

39.7

%

 

The increase in net sales is attributable to the following:

 

 

 

 

 

 

 

 

 

 

Change
As a % of Consolidated Net Sales

 

Change
As a % of Segment Net Sales

 

 

 

North
America

 

Europe

 

China

 

Total

 

North
America

 

Europe

 

China

 

Total

 

North
America

 

Europe

 

China

 

 

 

(dollars in thousands)

 

Internal growth

 

$

17,447

 

$

14,239

 

$

262

 

$

31,948

 

7.5

%

6.1

%

.1

%

13.7

%

10.9

%

21.7

%

3.7

%

Foreign exchange

 

945

 

3,796

 

146

 

4,887

 

.4

 

1.6

 

.1

 

2.1

 

.6

 

5.8

 

2.0

 

Acquisitions

 

33,348

 

17,848

 

4,377

 

55,573

 

14.3

 

7.7

 

1.9

 

23.9

 

20.8

 

27.2

 

61.3

 

Total

 

$

51,740

 

$

35,883

 

$

4,785

 

$

92,408

 

22.2

%

15.4

%

2.1

%

39.7

%

32.3

%

54.7

%

67.0

%

 

The internal growth in net sales in North America was primarily due to increased sales prices and increased unit sales in certain product lines into the wholesale market. Our wholesale market in the third quarter of 2006, excluding the sales from the acquisitions of Flexflow, Core, Dormont and Calflex, grew by 14.2% compared to the third quarter of 2005. This was primarily due to increased sales of our plumbing and heating and backflow products. Our sales into the North American DIY market in the third quarter of 2006 increased by 1.5% compared to the third quarter of 2005 primarily due to increased prices in certain product lines partially offset by fewer retail product introductions in the third quarter of 2006 than during the third quarter of 2005.

The increase in net sales due to foreign exchange in North America was due to the Canadian dollar appreciating against the U.S. dollar. We cannot predict whether the Canadian dollar will continue to appreciate against the U.S. dollar in future periods or whether future foreign exchange rate fluctuations will have a positive or negative impact on our net sales.

The acquired growth in net sales in North America was due to the inclusion of net sales of Flexflow, acquired on November 4, 2005, Core, acquired on December 2, 2005, Dormont, acquired on December 28, 2005, and Calflex acquired on June 2, 2006.

The internal sales growth in Europe was broad-based, especially in Germany, with most markets and channels exhibiting improvement. Our sales into the wholesale and OEM markets in the third quarter of 2006, excluding the sales from the acquisitions of ATS, Kimsafe and Teknigas, grew by 15.7% and 29.2%, respectively, compared to the third quarter of 2005.

The increase in net sales due to foreign exchange in Europe was primarily due to the appreciation of the euro against the U.S. dollar. We cannot predict whether the euro will continue to appreciate against the U.S. dollar in future periods or whether future foreign exchange rate fluctuations will have a positive or negative impact on our net sales.

The acquired growth in net sales in Europe was due to the inclusion of the net sales of ATS, acquired on May 19, 2006, Kimsafe, acquired on June 7, 2006, and Teknigas, acquired on August 14, 2006.

The internal sales growth in China was adversely impacted in the third quarter of 2006 by an approximately four- week work stoppage at our joint-venture facility in Tianjin.

The increase in net sales due to foreign exchange in China was primarily due to the appreciation of the yuan against the U.S. dollar. We cannot predict whether the yuan will continue to appreciate against the U.S. dollar in future periods or whether future foreign exchange rate fluctuations will have a positive or negative impact on our net sales.

23




 

The acquired growth in net sales in China was due to the inclusion of the net sales of Changsha, acquired on April 26, 2006, and Ningbo, acquired on June 2, 2006.

Gross Profit. Gross profit and gross profit as a percent of sales (gross margin) for the third quarters of 2006 and 2005 were as follows:

 

Third Quarter Ended

 

 

 

 

 

October 1, 2006

 

October 2, 2005

 

Point Change

 

 

 

(dollars in thousands)

 

 

 

Gross profit

 

$

111,919

 

$

79,813

 

 

 

Percent of total revenue

 

34.4

%

34.3

%

.1

%

 

Gross margin remained fairly flat in the third quarter of 2006 compared to third quarter of 2005 as price increases were implemented to offset related raw material cost increases, primarily increased copper costs, without increasing gross margin profits.  North American margin percentages were enhanced by an improved sales mix, increased unit sales into the wholesale market and fewer new retail product rollouts in the third quarter of 2006 compared to the third quarter of 2005, partially offset by lower margin sales related to the Core acquisition.  The European segment experienced reductions in gross margin as a percentage to sales primarily due to increased lower margin sales into the German wholesale and OEM markets, due to increased material costs, and from acquisition related charges. Our China segment increased its gross profit as a percent of sales primarily due to increased production levels and cost reductions.

In the third quarter of 2006, we recorded a charge of $949,000 to cost of sales primarily for severance costs as compared to a charge of  $991,000 in the third quarter of 2005 for accelerated depreciation and other costs related to our manufacturing restructuring efforts.

Selling, General and Administrative Expenses.  Selling, General and Administrative, or SG&A expenses, for the third quarter of 2006 increased $18,645,000, or 32.8%, compared to the third quarter of 2005.  The increase in SG&A expenses was attributable to the following:

 

(in thousands)

 

% Change

 

 

 

 

 

 

 

Internal growth

 

$

5,794

 

10.2

%

Foreign exchange

 

877

 

1.5

 

Acquisitions

 

11,974

 

21.1

 

Total